Process risk and reliability management by Ian Sutton

By Ian Sutton

In the final two decades significant growth has been made in method possibility and reliability administration, really in regard to regulatory compliance. Many businesses at the moment are trying to transcend mere compliance; they're increasing their strategy safeguard administration (PSM) courses to enhance functionality not only in defense, but in addition in environmental compliance, quality controls and total profitability. suggestions and rules are illustrated with various examples from chemical vegetation, refineries, transportation, pipelines and offshore oil and gas.

This publication is helping executives, managers and technical pros in attaining not just their present PSM ambitions, but in addition to make the transition to a broader operational integrity procedure. The ebook makes a speciality of the strength and strategy industries- from refineries, to pipelines, chemical crops, transportation, power and offshore amenities. The ideas defined within the e-book is additionally utilized to a variety of non-process industries.

The publication is either thorough and functional. It discusses theoretical ideas in a large choice of components equivalent to administration of swap, danger research and incident research, after which is going directly to convey how those ideas paintings in perform, both within the layout place of work or in an working facility. the second one version has been elevated, revised and up-to-date and plenty of new sections were extra together with: The influence of source boundaries, a assessment of a few contemporary significant incidents, the price of story-telling as a way of conveying method security values and rules, and the influence of the proposed alterations to the OSHA PSM standard.

  • Learn the best way to improve an intensive and entire strategy protection administration program.
  • Go past conventional dangers research and possibility administration courses to discover a companys complete variety of tactics, procedures and administration issues.
  • Understand easy methods to advance a tradition of method protection and operational excellence that is going past basic rule compliance.
  • Develop strategy protection courses for either onshore amenities (EPA, OSHA) and offshore systems and rigs (BSEE) and to satisfy safeguard Case requirements.

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Example text

Examples of “trouble” are: • • • A critical pump breaks down on numerous occasions. Steam consumption is up 10%, and no one seems to know why. The quality of the final product is erratic. The risk associated with troubleshooting situations is primarily economic. However, if such situations are not taken care of promptly, unsafe conditions can develop, not least because the additional maintenance puts workers at risk. The third type of risk is to do with what is referred to as RAM. This topic, which is discussed in detail in Chapter 20, is related to troubleshooting but implies a higher degree of predictability.

The problem was so severe that management decided to cut out all the offending valves and replace them with valves from a different manufacturer. The new valves turned out to be much more reliable. Hence the historical database to do with these block valves would have been extremely misleading to anyone not aware of the strategic change that had been made. The use of Bayes’ theorem to show how historical data can be used to upgrade probability estimates is discussed in Chapter 15. Probability Probability terms are dimensionless and are usually associated with safeguards.

Conceivable—has never happened in the facility being analyzed but has probably occurred in a similar facility somewhere else. Might happen in a career.

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